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Parts & Tools Needed for Direct Air Solar Heater Panel [Printer Friendly Version ]

 Plywood 3/4" 4' x 8' (for heat panel)

  • Plywood 1/2" 4' x 4' (for window box)
  • Aluminum sheet 040 wt 4' x 8'
  • Plexiglass 4' x 8'
  • Fan 12 volt dc (100 cfm)
  • Four 4” Starter collars
  • Thermal switch (90 degrees) or remote bulb thermostat
  • AC/DC adapter; 12 volt
  • Hi Heat black spray paint (2 cans) or Solokote selective coating 1 gal.
  • Three 2" x 4" x 8' stud
  • Eight 1" x 2" x 8' furring strips (baffles)
  • Five Clear silicone caulks (hi-heat)
  • CWF sealer 1 gal. or primer & paint
  • Duct 4" straight pipe or 4" x 2' or plastic accordion dryer vent hose or Two Flex ducts
  • Four 4" clamps
  • Corner trim for frame plastic, metal or wood
  • 2” galvanized screws
  • 3’ galvanized screws
  • 1 1/2” galvanized screws
  • Two small sheet metal screws (for thermal switch)
  • 3 feet small gauge electrical wiring
  • Six small gauge telecom butt splice connectors

Optional Parts

  • Solar PV panel for 12v trickle charger
  • 12 volt battery for solar panel
  • 1/2" fiberglass insulation, 4' x 8' pressed board
  • Fan cover
  • Glazing or tempered glass or poly carbonate

Tools

  • Drill
  • Screw drivers
  • Utility knife
  • Pliers
  • Straight edge
  • Saw (hand or circular)
  • Jig saw or hole saw

 

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